Simulate, test, and validate physical AI-based robots and multi-robotic fleets.
Fraunhofer IML
Workloads
Robotics
Simulation / Modeling / Design
Industries
Manufacturing
Smart Cities / Spaces
Retail / Consumer Packaged Goods
Healthcare and Life Sciences
Business Goal
Innovation
Products
Overview
Physical AI robots and robot fleets must sense, plan, and act autonomously to perform complex real‑world tasks—like moving through busy facilities and safely handling objects in changing conditions.
A sim-first approach helps teams reach that autonomy faster. With robot simulation, developers can train, test, and validate robot behavior in physically accurate digital twins, including digital representations of warehouses and factories, using robot learning and repeatable test scenarios before deployment. The same approach scales to multi-robot fleets, so they can understand and interact with industrial facilities based on real-time production data, sensor inputs, and reasoning.
Bootstrap AI model training with synthetic data generated from digital twin environments when real-world data is limited or restricted.
Test a single robot or a fleet of industrial robots in real time under various conditions and configurations.
Optimize robot performance and reduce the number of physical prototypes required for testing and validation.
Safely test potentially hazardous scenarios without risking human safety or damaging equipment.
Technical Implementation
Simulation provides a safe, consistent virtual environment where foundational and robot policy models can practice tasks, learn from feedback and improve their behavior before running in the real world. Realistic training environments can be reconstructed and rendered in NVIDIA Isaac Sim™ using NVIDIA Omniverse™ NuRec libraries, and augmented with synthetic data generation(SDG). This data can consist of text, 2D, or 3D images in the visual and non-visual spectrum, and even motion or trajectory data that can be used in conjunction with real-world data to train multimodal physical AI models.
Domain randomization is a key step in the SDG workflow, where many parameters in a scene can be changed to generate a diverse dataset. These can include everything from location to color, textures and lighting of the objects. With NVIDIA Physiical AI Data Factory, developers can further augment and evaluate training data at scale using NVIDIA Cosmos™ world foundation models. Cosmos Transfer adds realistic variations to existing data, while Cosmos Evaluator and Cosmos Reason automatically validate, curate and annotate the results to ensure only high-quality data is used for model training.
Robot learning is critical to ensure that autonomous machines can perform robust skills repeatedly and efficiently in the physical world. High-fidelity simulation provides a virtual training ground for robots to hone their skills through trial and error or imitation. This ensures that the robot's learned behaviors in simulation are more easily transferable to the real world.
NVIDIA Isaac™ Lab, an open-source, unified, and modular framework for robot training built on NVIDIA Isaac Sim™, simplifies common workflows in robotics, such as reinforcement learning, learning from demonstrations, and motion planning.
Developers can also take advantage of Newton—an open-source, GPU-accelerated physics engine built on NVIDIA Warp for high-speed, physically accurate, differentiable simulation.
The NVIDIA Isaac GR00T-Mimic and GR00T-Dreams blueprints—built on NVIDIA Cosmos—produce large, diverse synthetic motion datasets for training. These datasets can then be used to train the Isaac GR00T N open foundation models within Isaac Lab, enabling generalized humanoid reasoning and robust skill acquisition.
Software-in-the-loop (SIL) is a critical testing and validation stage in the development of software for physical AI-powered robotics systems. In SIL, the software that controls the robot is tested in a simulated environment rather than on physical hardware.
SIL with simulation ensures accurate modeling of real-world physics, including sensor inputs, actuator dynamics, and environmental interactions. Isaac Sim provides developers with the necessary features to test that the robot software stack behaves in the simulation as it would on the physical robot, improving the validity of the testing results.
SIL can also be extended from a single robot to fleets of robots. Warehouses and other industrial facilities are highly complex logistical environments with challenges including demand fluctuations, space constraints, and workforce availability. These environments can benefit from integrating fleets of robotic systems to support operations.
Mega is an NVIDIA Omniverse™ Blueprint for developing, testing,, and optimizing physical AI and robot fleets at scale in a digital twin environment before deployment into real-world facilities. With Mega-driven digital twins, including world simulators that coordinate all robot activities and sensor data, enterprises can continuously update robot brains for intelligent routes and tasks for operational efficiencies.
Synthetic data generation, robot learning, and robot testing are highly interdependent workflows which require careful orchestration across a heterogeneous infrastructure. Robotic workflows also require developer-friendly specifications that simplify infrastructure setup, create seamless ways to trace data and model lineage, and provide a secure and streamlined way to deploy workloads.
NVIDIA OSMO is a cloud-native orchestration platform for scaling complex, multi-stage, and multi-container robotics workloads across on-premises, private, and public clouds. With OSMO, you can orchestrate, visualize, and manage a range of tasks. These include everything from generating synthetic data to training models, conducting reinforcement learning, and implementing software-in-the-loop systems for humanoids, autonomous mobile robots (AMRs), and industrial manipulators.
Quick Links
FAQs
A sim‑first approach means training, testing, and validating physical AI robots primarily in virtual environments before they touch real hardware. These simulations run in physically accurate digital twins of facilities, like warehouses and factories, so robots can learn to sense, plan, and act safely in complex, dynamic settings.
Synthetic data is generated from digital twin environments using tools such as NVIDIA Omniverse NuRec and synthetic data generation (SDG) pipelines. This includes text, 2D and 3D imagery, and motion or trajectory data, which augment limited real‑world data to train multimodal physical AI and robot policy models.
Domain randomization systematically varies scene parameters such as object locations, colors, textures, and lighting to create diverse datasets. This diversity, combined with post‑processing augmentation using NVIDIA Cosmos world foundation models, helps reduce the gap between simulation and reality so trained policies transfer better to physical robots.
NVIDIA Isaac Lab, built on Isaac Sim, provides a unified framework for reinforcement learning, learning from demonstrations and motion planning for robots. Developers can also use Newton—a GPU‑accelerated physics engine based on NVIDIA Warp—for fast, differentiable, and physically accurate simulation.
In software‑in‑the‑loop, the robot control software is executed against a high‑fidelity simulation that models sensors, actuators, and environment dynamics to validate behavior before running on real robots. For fleets, NVIDIA’s Mega Omniverse blueprint enables developing, testing, and optimizing large robot fleets in a digital twin, coordinating robot activities and sensor data to improve operational efficiency in complex facilities.
NVIDIA RTX PRO Server accelerates every industrial digitalization, robot simulation, and synthetic data generation workload.